JSK Engitech Industries is a leading manufacturer, supplier, and exporter of high-quality Ointment Manufacturing Plants, designed to meet the demanding requirements of the pharmaceutical and cosmetic industries. These advanced systems ensure hygienic, efficient, and high-precision production of ointments, creams, gels, lotions, and other semi-solid formulations.

Comprehensive Ointment Manufacturing Solution

JSK Engitech Industries’ Ointment Manufacturing Plant consists of multiple integrated components, each engineered for seamless and efficient operation.

Key Components:

✅ Manufacturing Vessel – The main processing unit where ingredients are mixed and emulsified.

✅ Wax Phase Vessel – Designed for melting waxes and oil-based ingredients.

✅ Water Heating Vessel – Ensures controlled heating of the aqueous phase.

✅ Storage Vessel – Holds the final product before packaging.

✅ Ointment Transfer Pumps – Ensures smooth and contamination-free product transfer.

✅ Vacuum Pump – Removes air bubbles, preventing aeration during the mixing process.

✅ Automatic Control Panel – Centralized system for precise monitoring and automation.

✅ Interconnecting Pipelines – Facilitates hygienic and efficient material transfer.

✅ Bump Pump & Metering Pumps – Ensure accurate ingredient dosing and product movement.

Advanced Manufacturing Process

The Ointment Manufacturing Plant follows a well-defined process to ensure consistency, stability, and superior quality.

Step-by-Step Manufacturing Process:

1. Ingredient Preparation:

Wax Phase: Waxes and oil-based ingredients are melted in the Wax Phase Vessel.

Water Phase: The aqueous phase is heated separately in the Water Heating Vessel.

2. Homogenization & Emulsification:

The melted wax and heated water are transferred to the Manufacturing Vessel under vacuum conditions, preventing air entrapment.

A high-speed homogenizer blends ingredients to form a stable emulsion.

3. Cooling & Final Processing:

The emulsion is gradually cooled to maintain formulation stability.

Active ingredients, colors, and fragrances are added at lower temperatures.

4. Transfer & Packaging:

The finished product is transferred to the Storage Vessel using bump pumps.

Metering pumps ensure precise dosing before packaging.

Technical Specifications

JSK Engitech Industries designs Ointment Manufacturing Plant its equipment with high-grade materials to ensure durability, efficiency, and compliance with cGMP standards.

Material Construction:

???? Inner Surfaces: Stainless Steel SS 316 (pharma-grade).

???? Jacketed Areas: Mild Steel (for thermal insulation).

Structural Strength:

???? Inner Vessel: 4 mm thick

???? Bottom: 5 mm thick

???? Top Loose Lid: 1.6 mm thick

???? Jacket Shell: 4 mm thick

???? Jacket Bottom: 5 mm thick

Temperature Control & Insulation:

✅ 50 mm Mineral Wool insulation for temperature retention.

✅ P.T100 sensors with digital indicators for real-time temperature monitoring.

✅ Design Pressure: 7.0 Kgs/cm²

✅ Working Pressure: 3.0 to 4.0 Kgs/cm²

Wide Range of Applications

JSK Engitech Industries’ Ointment Manufacturing Plants are widely used for producing:

???? Pharmaceutical Ointments – Medicated gels, pain relief ointments, and dermatological formulations.

???? Cosmetic Creams – Face creams, moisturizers, and anti-aging products.

???? Personal Care Products – Sunscreen lotions, body lotions, and hand creams.

Available Capacities

JSK Engitech Industries offers plants with Ointment Manufacturing Plant various capacities to suit different production requirements:

20 kg

50 kg

100 kg

200 kg

300 kg

500 kg

1000 kg

2000 kg

3000 kg and above

Why Choose JSK Engitech Industries?

✅ Expertise & Innovation

???? Years of experience in pharmaceutical and cosmetic equipment manufacturing.

???? State-of-the-art technology for superior efficiency and performance.

✅ Unmatched Quality & Compliance

???? Compliance with cGMP standards, ensuring global regulatory acceptance.

???? Stainless Steel SS 316 construction for hygienic and contamination-free processing.

✅ Customization & Flexibility

???? Tailor-made solutions for small, medium, and large-scale production needs.

???? Customizable automation levels to suit individual production setups.

✅ Reliable After-Sales Support

???? End-to-end support including installation, training, and maintenance.

???? Global service reach with fast and efficient support.

Partner with JSK Engitech Industries Today!

JSK Engitech Industries is committed to delivering excellence, precision, and efficiency in pharmaceutical and cosmetic manufacturing.

For more details, custom solutions, and pricing, visit the official website of JSK Engitech Industries today! ????